1465°C
Heat No. 2458 — Pouring in progress
Your heat data shouldn't wait until the day ends.
Most foundries still record the complete heat after production. By the time quality issues appear, the opportunity to correct them is already gone.
Paper Registers
Bulk Heat Entry
Delayed Quality Detection
No Live Visibility
Capture every stage. Not just the final heat entry.
Instead of recording everything at the end of the day, Casteasy captures each manufacturing stage the moment it happens.
Pouring & Material Planning
Operators enter pouring plans and material requirements directly from a tablet or mobile device. No paperwork. No delays.
Moulding & Core Production
Track mould preparation and core production in real time. Every activity becomes part of the digital heat history.
Spectro & Quality Control
Chemical analysis and quality results are immediately available for supervisors. No waiting until the heat is complete.
One heat. Eight digital stations.
Every stage is captured the moment it happens, creating a complete digital route card for every heat.
Pouring
Start Heat
Moulding
Prepare Mould
Core
Core Production
Spectro
Chemical Test
Shot Blast
Surface Cleaning
Fettling
Finishing
Inspection
Quality Check
BWays ERP
Live Sync
Digitise every stage instead of one bulk entry.
Pouring
Capture pouring details directly from the shop floor. No paper. No delay. Everything instantly reaches BWays ERP.
Core Production
Track core manufacturing in real time. Operators update progress using a tablet or mobile device.
Spectro Analysis
Quality data is available immediately. Supervisors no longer wait until the end of production.
One dashboard. Complete foundry visibility.
Monitor every heat, every stage and every quality checkpoint from a single intelligent dashboard. Casteasy gives supervisors live operational visibility instead of waiting for end-of-day reports.
Real-Time Heat Tracking
Know exactly where every heat is running.
Quality Monitoring
Instant visibility into spectro and inspection.
BWays ERP Sync
Every stage automatically updates ERP.
Heat
2458
Running
Temperature
1465°C
Quality
Pass
ERP
Synced
Proven on real production floors.
Casteasy isn't just a concept. It's built for real manufacturing environments and validated with existing BWays ERP customers.
8 of 8 heat stages now tracked digitally
Production floor, KolhapurFrom manual heat recording to live digital tracking
Before Casteasy, production teams depended on paper registers and end-of-day heat entries. Today every production stage is captured digitally, providing supervisors with complete visibility through BWays ERP.
Before
- Paper Register
- Bulk Heat Entry
- Delayed Quality Data
- No Live Tracking
After
- Realtime Entry
- Stage Tracking
- Live ERP Sync
- Digital History
Measure the impact. Not just the features.
Casteasy helps foundries improve operational visibility, reduce manual effort and build a reliable digital history for every heat.
Eliminate Paper Registers
Replace handwritten production records with live digital capture.
Reduce End-of-Day Entry
Operators capture information while production is running.
Improve Quality Visibility
Supervisors identify issues before the heat cycle is complete.
Connected BWays ERP
Every production stage automatically becomes part of your ERP.
Built on BWays ERP. Powered by Casteasy.
Casteasy is not a replacement for BWays ERP. It extends your ERP by capturing production data directly from the foundry floor.
BWays ERP
Business Transactions
Inventory
Purchase
Sales
Finance
Costing
Casteasy
Pouring
Moulding
Core
Spectro
Shot Blasting
Inspection
ERP Sync
From paper records to live production in just four steps.
Our implementation process is designed to fit your existing foundry workflow without disrupting production.
Site Study
Understand your existing heat process, registers, and workflow.
Digital Mapping
Configure every stage inside Casteasy based on your production process.
Pilot Run
Run Casteasy for one production line before complete rollout.
Go Live
Complete ERP integration with operator training and ongoing support.
Traditional foundry vs Casteasy
Traditional Process
- Paper Registers
- Bulk Heat Entry
- Delayed Quality Checks
- No Live Tracking
- Manual Reports
- Repeated Data Entry
With Casteasy
- Digital Stage Entry
- Live Heat Tracking
- Instant Quality Visibility
- BWays ERP Sync
- Realtime Dashboard
- Complete Digital History
Ready to Transform
Your Foundry?
Replace paper registers, eliminate delayed heat entries, and bring every production stage into BWays ERP with Casteasy. Start with a live demo or a pilot implementation.